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Safety switches on for Wisconsin foundry

Neenah Foundry had an older Rockwell system that was not compliant with current safety standards. The foundry wanted an upgrade, but the system was so outdated, the Trident team recommended a new risk assessment. Working collaboratively with Rockwell’s safety engineer, the team carefully identified each hazard, the potential for risk, and the ways to mitigate the hazard. Risks ran broad range from something simple like uneven pavement to cautions taken around a giant melt furnace. The customer wanted to automate […] Read More

Case Study: Collaboration with Siemens produces replacement controls

The Marquette Board of Light and Power is a municipal electric utility serving approximately 17,000 customers in the city of Marquette nine townships in Marquette County, Michigan. They commissioned a replacement control system and burner management system for their 50mw plant. Trident collaborated with our partner, Siemens, to design a control system for the plant, but our team members were on start for installation and start-up. During start-up, we were called on to trouble-shoot and adjust the system to maximize […] Read More

BEYOND THE FIREWALL: Industrial Hardening- A subset of Cybersecurity

The convenience of real-time production data at your fingertips is a reality of today’s manufacturing. But the flip side of instant access anywhere, is your most valued systems could be open to malware and hackers. Today, Trident Automation is focusing on service beyond the firewall–systems and add-ons that are designed to protect your plant yet allow secure access. A far cry from past production environments where the DCS was always isolated from the Internet. “Now, C-level execs and plant staff […] Read More

Why upgrade?

The distributed control system (DCS) is the brain of any manufacturing plant, providing the intricate knowledge and responsiveness needed to keep production running smoothly. For many plants, the decision to upgrade a DCS is often made well beyond the life of the system, when operations are starting to fail or falling behind current technology. So how do plant managers know when it’s time to upgrade? Here are some key points to consider. Success with Partners: The best DCS upgrades are done […] Read More

Advanced and Enhanced

Trident Automation has been featured in an article by Ethanol Producer Magazine. Check out the article, Advanced and Enhanced written by Susanne Retka Schill. Read More

Reduce installation time and enhance maintenance with Trident’s newest innovation.

Constant innovation—it’s the hallmark of working with Trident. The latest innovation for Trident customers is the result of perfecting a solution to a problem faced in many DCS environments—ripping out an old system and replacing it with a new one in a short timeframe.  The challenges of moving thousands  of field wires to the new DCS is a painstaking process.   “We are always looking for more ways to optimize a rip and replace,” said Jerry Wenzel, Chief Knowledge Officer, […] Read More

Trident Automation’s philosophy that keeps customers happy

We’ve all been there: after a meeting with a vendor, you don’t remember a thing because you didn’t understand the layers of technology. If that ever happens here at Trident, we have failed. Our primary goal is to build a control system our customers understand—a system that is easy to maintain and grow with each business. Our three founders grew up in the controls industry and have seen your business from the inside out. Our customers trust our boots on […] Read More

Empowerment. Direct customer contact. Professional growth.

No, it’s not a self-help course; it’s what team members at Trident Automation say is great about working for the company. The systems integrator employs 41 engineers, technical staff, and support staff that service customers across the nation. Trident supports multiple industries, and customers depend on them to keep plants and production running smoothly. “I like the fact that I get to work directly with system operators, engineering teams, and plant managers at our customer locations,” said Dave McCabe, controls […] Read More

Trident DCS Support Agreement troubleshooting avoids shutdown

You’ve heard it before: an ounce of prevention is worth a pound of cure. In the case of E-Energy Adams, a routine check uncovered a problem that could have crippled production had it gone undiagnosed. E-Energy Adams is a 50 million gallon dry mill ethanol plant located in southeast Nebraska. The plant has a DCS  Support Agreement in place that provides for a block of remote engineering support hours at a discounted rate, quarterly reports, a site visit, and priority […] Read More

Advanced simulation allows DCS installation in under 36 hours

In just a little longer than one full day, Trident Automation installed a new operating system for Commonwealth Agri-Energy. The unprecedented speed was due to advanced planning and help from a simulation program. The firm wanted to increase ethanol production, which meant replacing its APACS system with Siemens PCS 7. The upgrade would allow Commonwealth to take advantage of upgraded HMI and more advanced controls, sequencing and model predictive control systems, along Trident’s value adds such as trend object.   But […] Read More