In just 60 hours, Trident Automation delivered a new operating system for the largest dry-mill ethanol facility in the country.
Marquis Energy was constructing a second 100+ million gallon unit and owners wanted to have both units on the same, most advanced system. The plant was operating on a Siemens APACS DCS legacy system with Wonderware HMI, but needed to modernize the plant and leverage the advanced control strategies Siemens PCS 7 offered.
Over twelve weeks, Trident teams rewrote code, reconfigured logic, created new graphics, pre-assembled and tested thousands of connections, cables and components offsite at their headquarters. Pre-labeling I/O, organizing connections, and utilizing our innovative cabling solution helped the teams eliminate days of downtime and the rip and replace was completed ahead of schedule with no production downtime.